SEER conducts in-depth analysis according to the customer's site situation and topics, providing customers with one-stop intelligent manufacturing and intelligent logistics solutions: selecting ground forklifts instead of manual handling; systematically planning the optimal site layout and AGV walking path in detail to maximize efficiency; logically judging the task priority through the RDS unified resource scheduling system, and customizing the call system suitable for the scene, so as to achieve complex call tasks with the simplest human-computer interaction.

Solution make-up

1. Laser SLAM Floor Forklift Truck

2. RDS Unified Resource Scheduling System (Customized Version)

3. Automatic charging pile

4. Ladder control module

Operating procedures

Complete the operation process performed by the specified vehicle → the RDS → car selection → the PDA order is completed according to the requirements of the order.

1. Transportation between the docking position in the material preparation area → the distribution area of the line head

①The line head employee places an order through pad, and the staff in the preparation area prepares the material according to the system order, and after completing the preparation, the order is placed by scanning the code through PDA to call AGV for handling.

②Manually stack the materials on the corresponding storage area, scan the ground QR code of the warehouse through the PDA, and inform the RDS unified resource scheduling system that the materials are ready and can be picked up. The AGV receives instructions to complete the handling.

2. Transportation between the terminal pick-up area → semi-finished products into the warehouse turnover area

Manually scan the ground through the PDA one-dimensional code to call AGV, the starting point is the location of the library location of the scanned code, the end point of the library is RDS automatic determination, from the end of the assembly line (multiple locations) to transport the material to the semi-finished product storage turnover area (up to dozens of warehouses), manual confirmation that the pallet can be moved to the next high shelf warehouse, scan the one-dimensional code of the ground location, in order to transport the pallet.

Difficulties in Implementation

1. The parts produced are distributed in different areas and need to be centralized for manual handling

2. Each workstation has a variety of materials and complex call task logic

3. Warehousing, outbound, multi-production line circulation, a variety of logistics handover links in the factory are complex

4. Labor costs are high and inefficient

Solution Highlights

1. Intelligent production line, AMR instead of manual material flow

Laser SLAM floor forklifts based on SRC series core controllers replace manual material transportation and make the production line more intelligent.

2. Efficient operation, RDS allows the task to find the optimal solution

Through the customized call system, task calls are executed, tasks are automatically prioritized, and orders are dispatched quickly, which greatly reduces the time cost of manual dispatch and improves production efficiency.

3. 99.99% timely delivery, reduce the rate of manual errors

When the stock is out, the system will remind the manual to make up the position, reduce the manual error rate, and effectively avoid the situation that the supply of the production line is not timely, so as to achieve the efficient circulation of the production line. Let the production line "live"!

4. Optimize the algorithm to solve the problem of customer site instability

In view of the problem of unstable on-site environment and insufficient reference materials in some areas, Shangong Intelligent optimized the SLAM laser navigation algorithm to fully adapt to the on-site environment and achieve efficient handling.

5. The robot supports automatic free time charging

Achieve 24-hour uninterrupted operation and increase production safety.