What has SEER Intelligent done to rise Hilti’s inbound & outbound efficiency by 200%?

Background Of The Project

The customer coming on the scene is Hilti (Shanghai), a branch company specializes in the manufacture of light power tools, as well as the production of wired and rechargeable electric hammer drills, wired and rechargeable screwdrivers, rechargeable electric saws and grinders, etc. Enriched lines of products make the company face complicated and diverse transportation problems of raw materials and finished products. Inefficient and complicated transportation is in urgent need of a transformation into smart logistics.

Customer Issues

The space between stations is narrow and the accessible path is single; each workstation has various materials and the logic of calling task is complex; there are various complicated logistics transfer links in the factory, such as in-bound entry, out-bound delivery, as well as inter-line circulation

Solutions

SEER conducts in-depth analysis according to the site situation and the topic, and provides One-stop intelligent logistics solutions for Hilti:

1. Select amR with pallet recognition function based on 3D camera, high-precision fork pallet;

2. The system plans the optimal site layout and AMR walking path in detail to maximize efficiency;

3. Logically judge the task priority through the RDS system, and customize the call system suitable for customer scenarios to achieve complex call tasks with the easiest human-computer interaction.

Solution make-up

1. SFL-MP10S Laser SLAM on-ground forklift

2. RDS Synergistic Resource Dispatching System

3. Meta-V Data Visualization System

4. Door control module

Operating procedures

Through the customized calling system based on RDS, each workstation calls the on-ground forklift to carry out the tasks of transferring raw materials to production line and transferring from production line to finished product warehouse, and realizes the automatic circulation of carriers at the same time.

1. Transfer raw materials to the production line, with the remaining materials returned to the warehouse or the production line

2. Pack finished products before in-bound entry

3. Transfer the empty pallets and return the empty skip cars

4. Transfer packing boxes to production line

5. RDS system is responsible for the automatic door and gantry control in above processes

Solution highlights

1. Intelligent production line, substituting human workers with robots in material transfer

The laser SLAM on-ground forklift based on SRC series core controller is equipped with 3D camera and pallet detection functions to identify the pallets quickly and accurately.

2. Efficient operation, optimizing task scheduling

The customized calling system is used to perform task calling, automatically arrange task priority, and quickly place orders, greatly reducing the time cost of manual order placement and improving the productivity.

3. Data visualization, acquiring key information in real time

Meta-V data visualization provides customized large-screen Kanban to summarize and display key information such as AMR location, status, task execution and utilization efficiency in the production workshop.

4. Timely supply, “living” the production line

Effectively avoid production line supply delay, and automatically reschedule the pallets and hopper cars to realize an efficient circulation of production lines.

5. 360° all-round protection, ensuring human & robot safety

6. Fast-charging support

The realization of 24-hour uninterrupted operation also greatly enhances the production security.

Benefits To Customers

1. The end-to-end industrial logistics solutions of SEER Intelligent helps Hilti Shanghai Branch realize the automatic circulation between production lines. In view of complicated production lines, SEER Intelligent simplifies complex problems in an optimal way through the use of human-oriented software and hardware facilities. Users can complete the processes from order placement to material handling with simple operations, ensuring timely supply. 2. At the same time, in the form of "general contracting", SEER Intelligent can effectively shorten the project cycle, quickly complete the project implementation, and help customers improve the production line efficiency by 200% without affecting the normal work progress of customers!